2. Optimize outages with effective task planning. Using a well-planned approach involving all employees, equipment reliability will have a direct, positive impact on your bottom line. I have a different view on this. Hi Ahmed, thanks for your comment. Here are 50 ideas to get you started: Learn the 12 elements of effective reliability management. Or, that it’s simply not worth the effort to assess the condition and a time based replacement is more economical and still (reasonably) effective.
Do you see your pump packings crying a flood? Have you had great results with one specific type of maintenance let us know: Every time we use the preventive maintenance of drilling material and equipement to be really used and avoiid the corrosion . A job estimated to take five labor hours might take as many as 10 hours or as few as two.
It’s important to realise that failure finding maintenance tasks do not prevent failure but simply detect it.
thank you. Do you hear your bearings whine about contaminated lubricants? run lights to failure and then replace in a campaign once you have a number of lights fail. This vision must be simple and visible. I think that putting a focus on breakdown maintenance (what I tend to call emergency maintenance) is really good as it helps to get out of the reactive environment. I fully agree with what you state here. What a poor article! For CBM to be effective as a strategy, early intervention is essential. Regards, Hello, please I want to know the various maintenance aids. reaping the same rewards but in a much quicker time frame. With plenty of warning the rectification can be planned, materials and resources can be mobilised and breakdown prevented (though production is still stopped for the maintenance duration). My point for further discussion what about design out maintenance as way to improve capacity or reduce maintenance and other point opportunity maintenance. Predetermined maintenance, probably the less known one of all the maintenance types presented in this article, doesn’t rely on the actual equipment’s state but rather on the programs delivered by manufacturers. where the consequence of failure is limited and would not necessitate a need for an urgent repair. hi erik. This is what Moubray calls Scheduled Restoration or Scheduled Discard tasks in his RCMII book. Companies (SMEs as well as large groups) know how their productivity partly depends on their industrial maintenance processes. Thanks. And then you have planned (i.e. Includes call outs for stupid faults. It is true that we “don’t know what we don’t know”. This means having maintenance in full alignment with the larger goals of your operations and your company. However, I do still believe that even the most advanced Predictive Maintenance approaches need to be underpinned by sound reliability principles and understanding. Detect machine problems early. Apart from being the outcome of a deliberate Run to Failure strategy Corrective Maintenance is also the result of unplanned failures which were not avoided through preventive maintenance. Preventive maintenance can be time based i.e. Even if preventive maintenance doesn’t always allow maintenance teams to anticipate each breakdown or failure as it remains very difficult to know exactly which components are about to fail, it still helps them reduce their scope of errors. A.Sghair. If we are not careful we will train all maintenance engineers of the future in these vintage theories. I refer to this as Emergency Maintenance. Mobility Work Hub: What Are The Advantages On The CMMS Side? This is why the “time-based” maintenance is weak. For failure modes where the P-F interval shows a large variability, condition monitoring is not an effective strategy. In other words: condition monitoring does not fix machines and condition monitoring does not stop failures. long term high cost, equipment efficiency degradation, costly emergency intervention, major accident event, etc.).
Regardless of whether you're doing inspections with handheld computers or a paper system, can trend data or not, or have key performance indicators or not, you won't be successful unless your people can do quality inspections on equipment. The cause will vary from wrong operational, equipment failure, and many more. One of the most important actions of maintenance and reliability leadership is to expect and set the environment to allow the entire organization to practice “Good Enough Never Is” every day.
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